Scrap Sourcing & Segregation
Incoming aluminium streams such as tense, trup, UBC, extrusion scrap and industrial scrap are sorted by type, condition and contamination risk.
Manufacturing Process
From Scrap to Specification.
Alucora follows a controlled closed-loop recycling route: sort, clean, melt, refine, verify and cast secondary aluminium into dependable ingots.
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Closed-loop Recycling
5-stage flow
Production Flow
Five controlled stages from intake to ingot.
Each stage reduces uncertainty before the next one begins, so material cleanliness, chemistry and final casting quality stay connected through the whole run.
Pre-treatment & Surface Stripping
Oil, paint, coatings, moisture and unwanted residues are reduced through cleaning and preparation before the material enters the furnace charge.
Controlled Smelting & Fusion
Prepared scrap is melted in temperature-monitored rotary or reverberatory furnaces, with fluxing and furnace discipline supporting dross removal.
Refining, Degassing & Spectro Analysis
Impurities are removed, argon degassing supports melt quality, and spectrographic testing guides chemistry adjustment against the intended specification.
Precision Casting, Cooling & Stacking
Refined molten aluminium is poured into ingot molds, cooled under controlled conditions, visually inspected, bundled and prepared for dispatch.
Process Control
Checks stay active through the complete melt cycle.
Production control begins before charging and continues through melt management, chemistry correction, casting review and final product verification.
Incoming visual inspection, segregation and charge suitability checks.
Temperature discipline, furnace monitoring and refining checkpoints.
Spectro analysis and micro-alloy adjustment against intended specification.
Mold pouring, controlled cooling, ingot appearance and stack handling.
Batch release checks before product dispatch and supply communication.
Operational Depth
The metal is managed, not simply melted.
Alucora's manufacturing sequence is built around preparation, thermal control and composition verification so secondary aluminium can return to industrial use with confidence.
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Prepared Feed
Clean charge, better furnace performance.
Sorting and pre-treatment reduce contamination, unwanted coatings and moisture before the melting stage.
Melt Refinement
Temperature, refining and degassing.
Controlled melting and refining help remove impurities and stabilize the melt before chemistry adjustment.
Spectro Testing
Composition checked before release.
Spectrographic analysis supports alloy correction and final batch-level verification.
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Raw Material Discipline
Sorting decisions shape the final alloy.
The feedstock mix is selected and segregated by material family, contamination level and production target. That discipline helps the melt shop protect final chemistry and reduce avoidable process loss.
Need a Specification-led Supply?
Share the alloy grade, purity target and application.
Our team can align the manufacturing route and quality checks around your required alloy composition, batch volume and end-use application.